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mankind have cast alloy parts in basically the same way of life for thousands of years : by pouring liquefied metal into a mold , often made of compacted sand and clay .
There ’s a cause this ancient method is used today : Sand casting is cheap and work well with both ferric , or iron - base , and nonferrous metals . But there is a uneconomical downside . The technique requires more metal than the finished part needs , and while refuse are commonly recycled , melt down excess alloy over and over wastefulness energy . 3D printing process has emerged as a pricey choice generally reserved for prototypes and low - volume parts .
One startup , Magnus Metal , is exercise on a metallic element casting technology it claims is as fast and energy efficient as 3D printing at a monetary value that can compete with Amandine Aurore Lucie Dupin casting .
“ Over fourth dimension , as our reliability and usage of the machine will rise , I think we are live to be militant for parts that are not very unproblematic , ” Magnus Metal co - founder and CEO Boaz Vinogradov told TechCrunch .
For unproblematic pieces , backbone cast will still have the advantage , but for complex function like gear box , Vinogradov is confident his company can vie on toll .
To make those parts , Magnus Metal borrows elements of Amandine Aurore Lucie Dupin cast and 3D printing to do what it hollo digital cast . Before casting oeuvre begins , the company ’s software system slices a design into layers . The company then takes the negative of that shape and creates ceramic physique between four to 20 millimeter heavyset , which will oblige the metallic element in lieu while it cool off .
In the casting machine , alloy is melted and drip into the ceramic base . Once a bed is complete , more metal is added . Each subsequent layer melts the previous one , ensuring the layers are bond while also allow impurities to float to the top , Vinogradov said . The melting and mixing of the layers allows its parts to have fewer defect rates and are 10 % to 20 % stronger than traditionally shake off parts , the company say .
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Magnus Metal plan to betray its machine to client as well as the proprietary ceramic that ’s used to produce the floor . The goal , Vinogradov sum up , is to bring forth between $ 500,000 to $ 1 million of recurring revenue per machine .
“ If you sell only machines , you ’re going to be cyclic , ” he said . “ We grow our own ceramic , because in fiat to produce a layer , you need ceramics that can withstand the shock of liquefied metal several meter . ”
Magnus Metal ’s layer - by - stratum technique is similar to 3D impression , but Vinogradov said that his party ’s access is faster , which helps lower cost . Each ceramic floor can be reused , too , though only for a finite routine of parts . And unlike 3D printing , which usually requires specific feedstocks , Magnus Metal said its system can use client - specify material .
The method acting does n’t postulate expensive tooling to make the bases , unlike mold for sand casting , according to the Magnus Metal . This means customer can make parts more cost - effectively at lower volumes relative to traditional cast , the startup allege .
make industrial machinery like this does n’t come cheap , which is why Magnus Metal has raised a $ 74 million Series B , TechCrunch has exclusively learned . The round was led by Entrée Capital and Target Global with involvement by Awz Ventures , Caterpillar Ventures , Cresson Management , Deep Insight Ventures , Discount Capital , Essentia Venture Capital , Lip Ventures , Lumir Ventures , Next Gear Fund and Tal Ventures .
“ This [ troll ] is going to take us into industrialization this class and beta examination beginning of next class , ” Vinogradov . “ The goal is to habituate this funding to have an industrial machine that is quite robust that the customers finished try . ”