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Cobalt is one of the world ’s dependable battery materials , but geopolitically , it ’s less than idealistic . The world ’s largest reserves are in the Democratic Republic of the Congo , where mining has long been laced with human rights contumely , and 72 % of the metal is refine in China .
Cobalt may be used in a lot of electric vehicle , but the material is n’t just an EV job . The U.S. military is dependent on cobalt for Li - ion battery that power drone and other machine , and for the alloys inside reverse lightning railway locomotive and magnets for missile - guidance systems .
There are n’t any cobalt refineries in the U.S. today , up the stakes for the metal ’s consumers .
“ Everybody ’s been apprehensive about [ China ’s purchase ] , but now they ’ve actually shown that they ’ll cut off decisive minerals , ” John Busbee , Colorado - beginner and CEO of Xerion Advanced Battery Corp. , told TechCrunch . “ Everybody ’s like , what do we do ? ”
Busbee suppose Xerion has a solution . His company has a fresh proficiency to farm extremely elegant cobalt in a single step using electricity and a piffling bit of heating plant .
The company had been process for days to perfect its technology to produce electrodes for batteries , but it was different enough from survive proficiency that battery manufacturers , who have already invested hundreds of billions of dollar to build monolithic factories , were hesitating to adopt it .
Xerion ’s physical process plates metals onto electrodes , using electricity to take out them out of a bath of liquified salinity . On one electrode , the company was producing its battery fabric . On the other , it was producing implausibly staring cobalt metallic element .
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“ We always knew it was out there , ” Busbee said . “ We always knew it was [ a ] critical mineral , and it ’s something we thought about addressing later . ”
But now , with a ball-shaped trade warfare berate , the company decided to refocus its travail on Co . Xerion is open a pilot - shell production facility in Dayton , Ohio , the company solely told TechCrunch . It will be able to raise five metric tons of cobalt .
That ’s a bead in the bucketful for global cobalt requirement . But military needs in the U.S. tend to be smaller . Only about 5,000 to 10,000 metric tons of Co are needed to make aerospace alloys , for example . Busbee allege Xerion ’s next - generation plant will produce 2,000 metric piles per year .
At the archetype scale , Busbee said the company is cost - competitive . “ Even at that scurf , we ’re already on even list with China , ” he said .